To improve perfection as well as workflow, automated machines such as Packing Machines are most often utilized on manufacturing sites. Although, it goes without saying that employing the machines involves following basic safety measures so as to reduce operator exposure to danger whilst also avoiding accidents. Following are some of the basic working practices that should be observed by the operators in order to promote safety and efficiency at work.  

1. Proper Induction of the Operators

A specific automated packing machine has to be adequately trained to any operator wishing to operate it. Such training should encompass dangers posed by the equipment, what roles the machine components play, safety measures, what to do during a mishap, and how to restore normalcy when the machine has malfunctioned. It is the expectation of all organizations that anyone using any piece of machinery should have been properly trained on that particular machine.

2. Personal Protective Equipment (PPE)

All operators must be dressed in proper gowning including but not limited to safety gloves, goggles and shoes with a non slippery sole. Additional useful equipment may include ear muffs and/or respirator depending on the mode of operation. PPE minimizes any risk of violence to the employees by any hazards such as heat, sharp materials, and excessive level of noise.

3. Scheduled Servicing and Checks

Provision of regular checks to ensure that no parts of the machine are worn out, and that features of the machine aren’t broken, flawed, or off balance is of utmost importance. Regular check-ups are recommended to make certain the machine is in perfect condition and functioning correctly. Planning a maintenance procedure prevents equipment owner from surprises, which could have been caused by a machine breakdown.

4. Procedures for Lockout and Tagout

Before any maintenance or adjustment actions are carried out on any machine, operators will implement lockout and tagout (LOTO) protocols. These procedures eliminate the possibility of the machine being accidentally energized and started. This helps to avoid any chance of machine activation that is not intended, which may result in serious injuries. 

5. Emergency Stop Control Switches and Buttons

Users should always know where to look and how to operate emergency stop buttons or emergency stop switches located on the packing machine. These buttons can stop the machine at any time and in any situation, thus preventing injurious events.

6. Jewelry and loose clothing social convention

This observation appears obvious but, important nonetheless: do not wear loose clothing, jewelry, and have long (unplaited) hair when operating and working near automated packing machines that have moving parts; one simply cannot afford to be careless. In addition, staff should pin the hair and not use trinkets that can be snagged by the moving parts of the machine.

7. Loading and unloading correctly and safely

Correct loading and unloading practices will avoid jamming the machine and overloading its elements. While working the machine, the operators will pinpoint and position the containing materials as instructed by the machine to avert incidents or the machine going out of order.

8. A Respect for Safety Zones

Most machines come with safety barriers and moving parts proximity sensors. However, these shields and zones must never be disregarded in the course of work as well as access to the operating machine, so long as it is deployed. This guarantees that the operator and other people are protected.

9. Status Monitoring during Operations

Although the processes may be automated, the operators are never off-guard as their responsibilities stretch beyond the automation of the processes. With constant monitoring, people are best placed to notice issues like jams, misalignment and faulty sensors that require correction without any delay.

10. Reporting of Accidents and Emergencies

Any information about hazards, odd sounds, and abnormalities should always be submitted on time by the operatives. Whether reporting street signs or procedures, uncomplicated systems guarantee that problems are remedied before they become emergencies or stoppages in production.

When operating the automated packing machines, there are risks involved. By embracing the safe working techniques of the recommended measures, the machine operators and everyone else can cut down on risks associated with operational hitches. There is also a need for the employers to foster the culture of safety through consistent retraining and monitoring of the processes. Such improvements not only safeguard workers while at the same time enhancing the economies of operation for the businesses.